Uniprep® SP 3100 LL

 1. What is Uniprep® SP 3100 LL and what is its primary use?

Uniprep® SP 3100 LL is a highly alkaline, powdered cleaner formulated specifically for spray applications. It is designed for cleaning steel and copper surfaces. Its primary use is as the first step in paint pretreatment applications, where it provides rapid wetting of soils, a long solution life, and excellent rinsing characteristics

2. What materials are compatible with Uniprep® SP 3100 LL?

Uniprep® SP 3100 LL is compatible with the following materials:

1. Tanks: Mild steel, Stainless steel, HDPE (High-Density Polyethylene), Polypropylene, PVC (Polyvinyl Chloride), or CPVC (Chlorinated Polyvinyl Chloride).
2. Heating/Cooling: Stainless steel, Teflon, Titanium.
3. Pumps: Mild steel, Stainless steel, PVC, or CPVC.
4. Filtration: Recommended filter media is 25 – 50 micron.
5. Spray nozzles: Plastic, stainless steel.

It is important to note that Uniprep® SP 3100 LL is specifically formulated for use on steel and copper, and it is not recommended for use on zinc and aluminum alloys unless compatibility testing has been completed

3.What are the key features and benefits of using Uniprep® SP 3100 LL?

The key features and benefits of using Uniprep® SP 3100 LL are as follows:

Features:

• Low Operating Temperature: Operates effectively at lower temperatures.
• No Hard Chelators: Formulated without hard chelators, which can be harsh on materials.
• No Phosphorous: Environmentally friendly formulation as it contains no phosphorous.
• No Boron: Also free from boron, reducing environmental impact.
• Very Low Foaming: Designed to minimize foam during operation, enhancing usability.
• No Alkyl Phenol Ethoxylates (APE): Complies with EC 648/2004 regulations.

Benefits:

• Energy Savings: Low operating temperature contributes to reduced energy consumption.
• Reduced Waste Water Treatment Costs: Formulation helps in minimizing treatment costs associated with wastewater due to the absence of harmful substances.
• Ease of Use: Low foaming nature simplifies the cleaning process.
• Compatibility: Specifically formulated for use on steel and copper, making it ideal for paint pretreatment applications.

These features and benefits make Uniprep® SP 3100 LL an effective and environmentally friendly cleaning solution

4. What equipment is recommended for using Uniprep® SP 3100 LL?

1. Tanks: Mild steel, Stainless steel, HDPE, Polypropylene, PVC, or CPVC.
2. Heating / Cooling: Stainless steel, Teflon, Titanium.
3. Pumps: Mild steel, Stainless steel, PVC, or CPVC.
4. Filtration: Recommended to use 25 – 50 micron filter media.
5. Spray Nozzles: Plastic or stainless steel

5. How should Uniprep® SP 3100 LL be mixed and prepared for use?

To prepare Uniprep® SP 3100 LL for use, follow these steps:

1. Fill the Tank: Start by filling the tank with water to approximately 70% of the total volume.
2. Add Uniprep® SP 3100 LL: Add the required amount of Uniprep® SP 3100 LL, which is typically 3 kg for 100 liters (with a range between 1 to 5 kg), and mix until it is fully dissolved.
3. Adjust Water Level: After the cleaner is dissolved, fill the tank to the required working volume with water.
4. Add Activators: Add the required amounts of Activator B2 (0.015 liters, range 0.01 – 0.03 liters) and Activator B5 (0.015 liters, range 0.01 – 0.03 liters).
5. Heat the Solution: Heat the solution to the operating temperature before use.

It's important to note that when using Activator B2 and Activator B5, they should be added separately to avoid any undesirable reactions. For the initial solution make-up, 5 ml of each Activator should be added for every kilogram of Uniprep® SP 3100 LL used 

6. What are the optimum working parameters for Uniprep® SP 3100 LL as a long-life cleaner?

The optimum working parameters for Uniprep® SP 3100 LL when operated as a long-life cleaner are as follows:

• Temperature: 40°C (Optimum Range: 20 – 50°C)
• Concentration: 30 g/L (Optimum Range: 10 – 50 g/L)
• Dwell time: 2 minutes (Optimum Range: 1 – 3 minutes)
• Pressure: 0.17 MPa (Optimum Range: 0.07 – 0.20 MPa)

7. How can foam build-up be managed when using Uniprep® SP 3100 LL?

Foam build-up when using Uniprep® SP 3100 LL can be managed by using UniPrep® Antifoam 250 or UniPrep® Antifoam 100, which will rapidly reduce foam. It is highly recommended to have UniPrep® Antifoam available for the initial installation of Uniprep® SP 3100 LL 

8. What are the safety precautions that should be taken when handling Uniprep® SP 3100 LL?

When handling Uniprep® SP 3100 LL, the following safety precautions should be taken:

1. Avoid direct contact with the material.
2. Do not inhale associated mist or vapors.
3. Wash contaminated clothing before reuse.
4. Refer to the Safety Data Sheet (SDS) for specific precautions before handling and for first aid recommendations.
5. Keep exposure below the limits recommended by the appropriate regional regulatory agencies.

For further information on product safety, refer to the corresponding SDS, which is enclosed with the first delivery of the product or available on request from the appropriate regional Atotech office at ESS ESS TRADING COIMBATORE . Email: info@essesstrading.in Mobile: 9843019701

8. What are the safety precautions that should be taken when handling Uniprep® SP 3100 LL?

When handling Uniprep® SP 3100 LL, the following safety precautions should be taken:

1. Avoid direct contact with the material.
2. Do not inhale associated mist or vapors.
3. Wash contaminated clothing before reuse.
4. Refer to the Safety Data Sheet (SDS) for specific precautions before handling the material and for first aid recommendations.
5. Keep exposure below the limits recommended by the appropriate regional regulatory agencies.

For further information on product safety, the corresponding SDS should be consulted, which is provided with the first delivery of the product or can be requested from the appropriate regional Atotech office ess ess trading at info@essesstrading.in   

9. What is the procedure for solution replenishment during operation?

The procedure for solution replenishment during operation of Uniprep® SP 3100 LL involves the following steps:

1. Monitoring Concentration: The concentration of the Uniprep® SP 3100 LL solution should be determined by titration.
2. Regular Replenishment: The solution should be replenished at least once per operating shift.
3. Replenishing Activators: To maintain optimum oil degradation efficiency, it is necessary to replenish Activator B2 and Activator B5 on a regular basis. Additions of 50% of the initial make-up dosages of both Activators should be added on a bi-weekly basis.
4. Consequences of Failure: Failure to perform biweekly additions of Activators will result in the loss of in-situ oil degradation, which will reduce bath life 

10. What are the recommended maintenance products ?

The recommended maintenance products and their material numbers are as follows:

1. UNIPREP® SP 3100 LL - Material No. 1685074
2. ACTIVATOR B2 - Material No. 1681262
3. ACTIVATOR B5 - Material No. 1681284
4. UNIPREP® ANTIFOAM 100 - Material No. 1687985
5. UNIPREP® ANTIFOAM 250 - Material No. 1688011

11.How does temperature affect the performance of Uniprep® SP 3100 LL?

The performance of Uniprep® SP 3100 LL is affected by temperature in the following ways:

1. Operating Temperature Range: The recommended operating temperature range for Uniprep® SP 3100 LL is between 20°C and 50°C. Operating at this range allows for optimal cleaning performance and efficiency .

2. Excessive Temperature: Temperatures exceeding 50°C can be detrimental to the oil degradation mechanism, which may result in reduced bath life. If the temperature goes above 50°C, it is advised to repair the temperature controller quickly. Once the temperature control is restored, additional amounts of Activator B2 and Activator B5 should be added at the original make-up dosages to restore in-situ oil degradation capabilities .

In summary, maintaining the temperature within the specified range is crucial for the effective performance of Uniprep® SP 3100 LL, with excessive temperatures potentially hindering its cleaning capabilities.

12. Give more details  on filtration and maintenance of  Uniprep® SP 3100 LL

Filtration and maintenance are crucial aspects of ensuring the effective operation of Uniprep® SP 3100 LL as a long-life, low-temperature cleaner. Here are the details:

Filtration

1. Purpose: When Uniprep® SP 3100 LL is operated as a long-life cleaner, it extends the solution life by degrading organic contaminants. However, some contaminants that enter the cleaner are inorganic particulates that cannot be degraded. Therefore, filtration is recommended to remove these particulates.

2. Benefits of Filtration:

   • Removes inorganic particulates from the cleaning solution.
   • Provides aeration (oxygen) necessary for in-situ oil degradation.

3. Recommended Filtration System:

   • A well-designed filtration system typically involves pump recirculation through a 25-micron polypropylene filter bag, which is usually sufficient.
   • To enhance aeration, the return from the filter should discharge above the solution level. This setup helps maintain the oxygen levels necessary for effective oil degradation .

Maintenance

1. Solution Replenishment:

   • The Uniprep® SP 3100 LL solution will be consumed due to soil loading and solution drag-out. Concentration should be determined by titration and replenished at least once per operating shift.
   • To maintain optimum oil degradation efficiency, it is necessary to replenish Activator B2 and Activator B5 regularly. Additions of 50% of the initial make-up dosages of both Activators should be added bi-weekly. Failure to perform these biweekly additions can lead to the loss of in-situ oil degradation, which reduces bath life .

2. Aeration:

   • An oxygenated (aerobic) environment is crucial for effective oil degradation. Continuous agitation or air injection is necessary during idle times (e.g., weekends and downtime) to ensure proper oxygenation. Without it, oil degradation may be diminished, and unpleasant odors can occur .

3. Temperature Control:

   • The operating temperature should be maintained within the range of 20 – 50 °C. Temperatures exceeding 50 °C should be avoided, as they can be detrimental to the oil degradation mechanism and may reduce bath life. If the temperature exceeds this range, prompt repairs to the temperature control system are necessary, along with the addition of Activator B2 and Activator B5 at the original make-up dosages .

These guidelines are essential for ensuring that the cleaning solution remains effective and that the system operates at optimal efficiency.

13. What are the application Guidelines for Uniprep sp 3100 LL?

The application guidelines for Uniprep® SP 3100 LL are as follows:

1. Foam: Uniprep® SP 3100 LL is a low foaming spray cleaner, but certain soils or operating conditions may cause undesirable foam. It is recommended to use UniPrep® Antifoam 250 or UniPrep® Antifoam 100 to quickly reduce foam. Having UniPrep® Antifoam available is highly recommended for the initial installation.

2. Operating as a Long Life, Low Temperature Cleaning Process:

   • Solution Replenishment: The solution will be consumed by soil loading and solution drag out. Concentration should be determined by titration and replenished at least once per operating shift. To maintain oil degradation efficiency, replenish Activator B2 and Activator B5 bi-weekly at 50% of initial make-up dosages.
   • Aeration: An aerobic environment is necessary for proper oil degradation. Continuous agitation or air injection is required during idle times (e.g., weekends). Without proper oxygenation, oil degradation may diminish, leading to unpleasant odors.
   • Temperature: Maintain an operating temperature range of 20 – 50 °C. Temperatures above 50 °C should be avoided, as they can harm the oil degradation mechanism and reduce bath life. If temperatures exceed this limit, repair temperature controls promptly and re-establish oil degradation capabilities with original dosages of Activator B2 and Activator B5.
   • Filtration: It is recommended to use filtration to remove inorganic particulates from the cleaning solution. A well-designed filtration system can provide process benefits like removing particulates and providing necessary aeration for in-situ oil degradation. Pump recirculation through a 25-micron polypropylene filter bag is typically sufficient, with return discharge above the solution level for aeration .

These guidelines ensure optimal performance and longevity of the cleaning process when using Uniprep® SP 3100 LL.

14. where to buy Uniprep® SP 3100 LL and get technical support?

ESS ESS TRADING, 

Authorised distributor for Atotech MKs Group

81, Visveswara Nagar, Vilankuruchi PO, Coimbatore -6410035

Email: info@essesstrading.in  Mobile: 9843019701

15. What is the importance of activators?

Activators, specifically Activator B2 and Activator B5, are essential for the in-situ oil degradation process when using Uniprep® SP 3100 LL. They play a crucial role in enhancing the cleaning performance of the alkaline spray cleaner by facilitating the breakdown of oils and contaminants in the cleaning solution.

Their importance is highlighted in the following ways:

1. Oil Degradation: Activators are necessary for effective oil degradation, which helps maintain the cleaning solution's effectiveness and extends bath life .

2. Regular Replenishment: To ensure continued oil degradation efficiency, it is necessary to replenish the activators regularly. Specifically, additions of 50% of the initial make-up dosages must be made bi-weekly .

3. Operational Guidelines: The proper use of these activators is crucial for operating Uniprep® SP 3100 LL as a Long life, Low temperature cleaning process. Failure to replenish them can lead to diminished oil degradation capabilities .

Overall, the activators are vital for maintaining the cleaning efficacy of the solution and ensuring optimal performance in the cleaning process.

Questions to ask about Uniprep® SP 3100 LL

1. What is Uniprep® SP 3100 LL and what is its primary use?
2. What materials are compatible with Uniprep® SP 3100 LL?
3. What are the key features and benefits of using Uniprep® SP 3100 LL?
4. What equipment is recommended for using Uniprep® SP 3100 LL?
5. How should Uniprep® SP 3100 LL be mixed and prepared for use?
6. What are the optimum working parameters for Uniprep® SP 3100 LL as a long-life cleaner?
7. How can foam build-up be managed when using Uniprep® SP 3100 LL?
8. What are the safety precautions that should be taken when handling Uniprep® SP 3100 LL?
9. What is the procedure for solution replenishment during operation?
10. What are the recommended maintenance products and their material numbers?
11. How does temperature affect the performance of Uniprep® SP 3100 LL?
12. Give more details  on filtration and maintenance of  Uniprep® SP 3100 LL
13. What are the application Guidelines for Uniprep sp 3100 LL?
14.  What is the importance of activators?
15.  where to buy Uniprep® SP 3100 LL and get technical support